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Your End-to-End Engineering Partner from Concept to Production

From concept to reality, Troy Design & Manufacturing Co. is a one stop shop. We take your visions and bring them to life.

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Customized Engineering and Manufacturing Solutions

Troy Design & Manufacturing Co. is an all-in-one engineering prototyping powerhouse. We provide end-to-end prototyping services covering every engineering discipline, all under one roof. When you work with our team, you’ll experience faster iteration, reduced costs and a single point of contact for all your groundbreaking ideas.

With our comprehensive services, there’s no need to juggle multiple specialized firms. Troy Design & Manufacturing (TDM) streamlines the process, making innovation faster and simpler. From initial concept to a fully functional model, we handle it all.

 

Precision Engineering Solutions

Bringing a new part or product to market is complex, but the right partner can make the process faster, smoother, and more reliable. At TDM, we reduce risk, improve efficiency, and ensure your designs move seamlessly from idea to production. Our comprehensive engineering solutions help you save time, control costs, and deliver consistent quality.

Our engineering services include:

  • Product Design – We turn your ideas into production-ready designs with speed and accuracy. Every part is optimized for fit, function and manufacturability.
  • Tooling Design – Engineered for precision and efficiency, our dies and fixtures minimize downtime and deliver reliable results.
  • Part Feasibility FEA (Finite Element Analysis) – We predict stresses and forming behaviors before tooling begins, reducing risk and costly rework.
  • Tooling Design (Assembly/Quality Check) – Custom fixtures ensure alignment, accelerate quality checks and keep production flowing smoothly.
  • Production Die Simulation – Virtual try-outs reveal how your die will perform, fine-tuning performance before the first press.
  • Virtual Engineering – Digital twins validate processes early, enabling faster decisions and optimized outcomes.
  • Assembly Process Simulation – Modeled workflows confirm cycle times, ergonomics, and tolerances for seamless production.

Comprehensive Prototyping Solutions

At TDM, we do much more than just build parts; we bring your entire vision to life. From the first sketch to high-volume production, our team provides the expertise, speed, and collaboration you need to innovate with confidence.

Our prototyping solutions play a critical role in ensuring your vision gets accurately translated into the final product we provide:

  • Your End-to-End Product Realization Partner – Seamlessly bringing your innovations from initial concept to full-scale production.
  • Rapid Innovation & Speed to Market – Agile execution built for tight deadlines and faster product cycles.
  • Collaborative Partnership & Agile Adaptation – Transparent communication and flexible processes that adapt to evolving requirements.
  • Strategic Product Optimization – We refine designs, enhance performance, and ensure manufacturability for a superior final product.
  • Comprehensive Engineering Expertise – Covering feasibility analysis, advanced tooling design, DFM, and DFA.
  • Full-Spectrum Prototyping Capabilities – Expertise in complex, interdisciplinary projects, including full Body-in-White (BIW) prototyping.
  • Advanced Manufacturing & Production – End-to-end processing, assembly tooling, and high-volume production in a state-of-the-art facility.
  • Uncompromising Quality & Dimensional Control – Rigorous quality assurance and dimensional control embedded in every stage.
  • In-House Automation Design – Expert automation designers optimize processes for efficiency, repeatability, and scale.
  • Cross-Disciplinary Excellence – An integrated team of mechanical, electrical, software, and manufacturing engineers ready for any challenge.

Expert Production Solutions

Scaling from prototype to full production requires precision, speed, capacity and a partner you can trust. At TDM, our production expertise is built around seamless transitions, uncompromising quality, and cost-effective scalability. We deliver the advanced processes, automation, and collaboration you need to keep your products moving reliably from concept to market.

When you work with our production team, you can count on:

  • Integrated Production Excellence – Seamless transition from prototype to full-scale manufacturing, ensuring continuity, quality, and accelerated market entry.
  • Precision Tooling & Processing – Robust tooling and optimized processing for unmatched precision, repeatability, and efficiency.
  • Unrivaled Quality & Dimensional Control – Integrated protocols that minimize defects and maximize reliability from first unit to last.
  • Optimized for Speed & Agility – Manufacturing operations designed to adapt quickly, keeping your schedule on track and responsive to market demands.
  • Advanced Automation & Efficiency Cost-effective automation that boosts throughput, reduces labor, and ensures consistent high-volume output.
  • Cost-Effective Scalability Production engineered for efficiency at any volume without compromising quality.
  • Reliable Supply Chain Integration – The complexities of your production are expertly managed for a streamlined path from raw materials to finished goods.
  • Collaborative Manufacturing Partnership Transparent communication and strategic insights across the entire production lifecycle to achieve your exact manufacturing goals.
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Featured Capabilities

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Manufacturing Solutions

Our integrated capabilities in engineering, prototyping and manufacturing solutions will take your vision and bring it to life.

Discuss Your Project with an Expert

Discover how our team of experienced engineers can bring your vision to life.

Our Customers

We proudly serve leading companies in automotive, aerospace, specialty products, marine, motorsports, and defense.

Your Manufacturing Partner for Precision, Speed, and Scale -

From Prototype to Production.

Troy Design and Manufacturing deliver end-to-end solutions with advanced stamping, CNC machining, robotic assembly, and 3D printing.

Our 1.25M sq. ft. facility ensures precision, scalability, and speed from concept to production.

From Prototype to Production—Partner with Troy Design and Manufacturing for Precision, Speed, and Scale.

Explore our advanced 1.25M sq. ft. facility and see how we bring your vision to life.

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Featured Projects

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Body-In White

Our manufacturing facility is equipped with advanced assembly tooling engineered specifically for automotive components and sub-assemblies, yet versatile enough to support projects of any scope.

Prototype Stamping

Our fully automated press line is engineered for to deliver world-class surface quality and exceptional dimensional accuracy.

Robust Automation

Our specialized tooling systems support a full spectrum of assembly tasks, from fastening and welding to inspection and testing, allowing us to manage complex manufacturing assemblies with exceptional accuracy.

Full Body Assembly

With rapid tooling changeovers and robust automation, we’re equipped to support demanding programs with superior reliability and scale.

What’s New

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Employee Recognition

Recognition Made Lasting – Celebrating Teamwork & Achievement with Custom Challenge Coins at TDM. We believe in recognizing the dedication, hard work, and achievements of our incredible team. That’s why we’re proud to award custom challenge coins to employees who go above and beyond! Our team greatly appreciates the unwavering dedication, innovative ideas, and positive…

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Employee Spotlight

From Legacy to Leading Edge: The Evolution of Innovation that’s built, refined and earned over time at TDM. We have always believed that progress starts with people who see beyond the limits of today. That’s why we are proud to highlight Marc Franckowiak, who represented our company at ZEISS Industry Tech Days this year (2025),…

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YCM Mill

TDM Utilizes Advanced Tool & Die Equipment Delivering Superior Automotive Stamping Performance. We leverage advanced YCM milling technology to deliver superior precision in tool and die manufacturing, a critical foundation for high-quality stamping processes. Our YCM mills are engineered for accuracy, repeatability, and efficiency, ensuring that every die we produce meets the stringent requirements of…

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Our New Laser Machine

Redefining Precision Manufacturing with Next-Gen Laser Cutting Technology offering Scalable solutions. At TDM, we continue to push the boundaries of precision manufacturing with our latest investment in our new laser cutting system. This state-of-the-art machine enhances our ability to deliver high-accuracy, high-speed laser cutting solutions for the automotive industry and beyond. Why Our Laser Capabilities…

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Join Our Team

TDM is an Equal Opportunity Employer. All qualified applicants will receive consideration for employment without regard to race, religion, color, age, sex, national origin, sexual orientation, gender identity, disability status or protected veteran status.

 Design & Manufacturing is a metro-Detroit business and wholly owned subsidiary of the Ford Motor Company.

We are committed to developing people, methods, processes, technologies and relationships in all phases of vehicle development by utilizing our diversity of experience and breadth of synergies.

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